How to Make Custom Metal Parts

  Creating custom metal parts is a critical process in various industries, from automotive and aerospace to electronics and consumer goods. Whether you need precise components for machinery or unique fixtures for your home, custom metal parts provide the tailored solutions necessary for specific applications. Companies like Jierui custom metal parts and custom service hardware are at the forefront of this field, offering expertise and advanced technology to meet diverse customer needs. This comprehensive guide will take you through the steps of making custom metal parts, highlighting essential aspects and key considerations.On the other hand, non standard fasteners It also brings tangible benefits to everyone and feels useful. It is a model of the industry. https://jieruifasteners.com/

  

  1. Key Considerations for Custom Metal Parts

  

  Before diving into the manufacturing process, several factors need careful consideration:

  

  Material Selection: The choice of material is crucial, as it affects the part¨s strength, durability, and performance. Common materials include steel, aluminum, brass, copper, and titanium. Each material has its properties, such as corrosion resistance, weight, and thermal conductivity, which should align with the intended use of the part.

  

  Design Specifications: Detailed design specifications are essential for ensuring the part meets its intended function. This includes dimensions, tolerances, surface finishes, and any special features or requirements.

  

  Manufacturing Method: Depending on the complexity and quantity of the parts, different manufacturing methods can be used, such as CNC machining, laser cutting, stamping, and welding. Each method has its advantages and limitations.

  

  Cost and Lead Time: Custom metal parts can vary significantly in cost and production time. Factors influencing these include the complexity of the design, material choice, and manufacturing method. It¨s important to balance these factors to meet budget and deadline constraints.

  

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  2. The Custom Metal Part Manufacturing Process

  

  Creating custom metal parts involves several steps, from initial design to final production. Here is an overview of the typical process:

  

  Design and Prototyping

  

  The first step in creating custom metal parts is designing the part. This involves working with CAD (Computer-Aided Design) software to create detailed 3D models. The design should include all necessary specifications, such as dimensions, tolerances, and material type. Once the design is finalized, a prototype may be created using rapid prototyping techniques like 3D printing or small-scale machining to test the design and make any necessary adjustments.

  

  Material Selection

  

  Choosing the right material is crucial for the performance and longevity of the part. The material must meet the required strength, durability, and other specifications. Custom Service Hardware and Jierui Custom Metal Parts offer a wide range of materials, ensuring that the chosen material aligns with the intended application and environmental conditions.

  

  CNC Machining

  

  CNC (Computer Numerical Control) machining is a widely used method for creating custom metal parts. This process involves using computer-controlled machines to remove material from a solid block to create the desired shape. CNC machining is known for its precision and ability to produce complex parts with tight tolerances. It is ideal for both prototyping and production of custom parts.

  

  Laser Cutting

  

  Laser cutting is another popular technique for creating custom metal parts. This method uses a high-powered laser to cut through metal sheets with great precision. Laser cutting is especially useful for creating intricate designs and detailed features. It is also highly efficient, making it suitable for both small and large production runs.

  

  Stamping and Forming

  

  For parts that require specific shapes or forms, stamping and forming processes can be used. Stamping involves pressing a sheet of metal into a die to create the desired shape, while forming involves bending or shaping the metal. These processes are typically used for creating parts in large quantities due to their efficiency and consistency.

  

  Welding and Assembly

  

  If the custom metal part consists of multiple components, welding and assembly are necessary. Welding involves joining two or more metal pieces together using heat and pressure. Various welding techniques, such as MIG, TIG, and spot welding, can be used depending on the material and design requirements. Assembly involves putting together all the components to create the final part.

  

  Surface Finishing

  

  Surface finishing is an important step to enhance the appearance and performance of custom metal parts. This can include processes such as polishing, painting, anodizing, or powder coating. Surface finishing can improve corrosion resistance, wear resistance, and aesthetic appeal. Custom Service Hardware and Jierui Custom Metal Parts offer various finishing options to meet specific customer needs.

  

  Quality Control and Testing

  

  Ensuring the quality and accuracy of custom metal parts is crucial. This involves rigorous quality control and testing processes to verify that the parts meet all design specifications and performance requirements. Techniques such as coordinate measuring machine (CMM) inspection, hardness testing, and surface finish analysis are commonly used to ensure the highest quality standards.

Why Buy an Air Source Heat Pump

  As a new energy home appliance, air source heat pumps are becoming more and more popular among users. In addition to integrating heating and cooling, how much do you know about air source heat pumps? Let’s explore it together today.In the eyes of industry experts, heat pumps for sale Indeed, it has great development potential, which makes many investors more interested. http://mangoenergyheatpump.com

  

  1. How does an air source heat pump work?

  

  Air source heat pump is a form of heat pump that can convert low-level thermal energy that cannot be directly used (such as heat contained in air, soil, and water) into usable high-level thermal energy, thereby achieving the purpose of saving some high-level energy (such as coal, gas, oil, electricity, etc.). Air source heat pumps are different from air conditioners. The heating efficiency of air conditioners is not high, and they will not work when the temperature is below -5≧. There is no need to worry about air source heat pumps. The Laurite air source heat pump has a strong low-temperature heating capacity. It uses EVI jet enthalpy increase technology and can provide strong heating at -30≧.

  

  On the contrary, air source heat pumps are not only powerful, but also very energy-saving. Mango air source heat pumps use air energy, supplemented by a small amount of electricity, to achieve heating and cooling. One unit of electricity can generate up to four units of heat energy, with an energy efficiency ratio of up to 400%. The main components use variable frequency compressors, variable frequency fans, and variable frequency water pumps, which can perform stepless speed regulation according to changes in the system load, reducing the consumption of useless work and making the unit run more efficiently.Mango air source heat pump has the functions of heating and cooling. It uses air energy and only requires a small amount of electricity to generate three to four times the heat energy. It is more energy-saving and environmentally friendly. Although it is a little more expensive than air conditioning, the service life of air source heat pump is up to 15 years, coupled with lower power consumption. In the long run, using air source heat pump is cheaper and more affordable than air conditioning. Unlike air conditioning, air source heat pump uses a water system, and the air is more moist and gentle during heating, not as dry as air conditioning.

  

  2. Ease of Installation and Low Maintenance

  

  Air source heat pumps are relatively easy to install compared to other heating systems. They don’t require extensive infrastructure or fuel storage, making them suitable for a wide range of properties. Whether you are upgrading your current heating system or installing one in a new build, a Manggo Air Source Heat Pump can be integrated with minimal disruption.

  

  Additionally, ASHPs have fewer moving parts and do not rely on combustion processes, which reduces the wear and tear on the system. This results in lower maintenance requirements and longer operational life, providing peace of mind and added convenience.

  

  

  3. Smart Technology Integration

  

  Many modern air source heat pumps, including those from Manggo, come with smart technology integration. This allows for remote control and monitoring of your heating system via smartphone apps or home automation systems. Such features enhance user convenience, allowing you to optimize energy usage and maintain desired comfort levels with ease.

  

  

  4. Environmental Benefits

  

  Air source heat pumps are an environmentally friendly heating option. They reduce greenhouse gas emissions by utilizing renewable energy from the air, which helps in combating climate change. By choosing a Manggo Air Source Heat Pump, you contribute to a reduction in your carbon footprint, aligning with global efforts to promote sustainability and reduce dependence on fossil fuels.

  

  Choosing to buy an air source heat pump, particularly from a reputable brand like Manggo, is a wise investment for both residential and commercial properties. The combination of energy efficiency, cost savings, environmental benefits, versatility, and reliability makes it an attractive option. With competitive heat pump prices and potential incentives, the initial investment is quickly offset by the long-term advantages. Whether used as a commercial water heater or for year-round climate control, a manggo air source heat pump is a smart, sustainable choice that meets modern heating and cooling needs efficiently.

Why Silicone Counter Mats Are a Must-Have for Every Kitchen

  Why Silicone Counter Mats Are a Must-Have for Every KitchenIn the industry, silicone overmolding parts Has been a leader in the industry, but later came from behind but never arrogant, low-key to adhere to quality. https://lxsiliconeparts.com/

  

  silicone counter mats

  

  In the realm of modern kitchen accessories, silicone counter mats have emerged as an essential tool for both amateur cooks and professional chefs. These versatile, durable, and practical mats offer numerous benefits that enhance the functionality and aesthetics of any kitchen. In this article, we’ll explore why silicone counter mats are a must-have for every kitchen.

  

  1. Heat Resistance and Protection

  

  One of the standout features of silicone counter mats is their ability to withstand high temperatures. Whether you need to place a hot pot directly from the stove or a baking dish straight out of the oven, these mats can handle it without damage. This heat resistance protects your countertops from burns and heat marks, preserving their appearance and longevity.

  

  2. Non-Slip Surface

  

  Silicone counter mats provide a stable, non-slip surface that ensures items placed on them stay put. This is particularly useful when working with mixing bowls, cutting boards, or appliances that might otherwise slide around on your countertops. The non-slip quality of these mats adds an element of safety and convenience to your cooking and baking routines.

  

  3. Easy Cleanup

  

  Cleaning up spills and messes in the kitchen can be a hassle, but silicone counter mats make this task much simpler. Their non-porous surface prevents liquids and food particles from seeping in, making them easy to wipe clean. Most silicone mats are also dishwasher safe, providing an effortless cleaning solution.

  

  4. Durability and Longevity

  

  Made from high-quality, food-grade silicone, these mats are designed to last. Unlike other materials that can wear out or degrade over time, silicone remains intact and functional even with frequent use. This durability makes silicone counter mats a cost-effective investment for your kitchen.

  

  5. Versatility in Use

  

  Silicone counter mats are incredibly versatile. Here are a few ways you can use them:

  

  As a Trivet: Protect your countertops from hot cookware.

  

  For Rolling Dough: The non-stick surface is perfect for rolling out dough for pastries, cookies, and bread.

  

  Under Appliances: Place them under small kitchen appliances to protect your countertops and keep appliances steady.

  

  Drying Mat: Use them to dry dishes, glassware, and utensils.

  

  Placemat: They can double as placemats for casual dining.

  

  This versatility means you can use silicone counter mats for a variety of tasks, making them a multifunctional tool in your kitchen.

Matters Needing Attention in Screw Maintenance

  Screw maintenance is a crucial aspect that often goes overlooked in various industries, including those relying heavily on components from screw factories. Whether sourced from leading names like Jierui screw factories or other reputable screw manufacturers, maintaining screws properly ensures longevity and optimal performance. In this article, we¨ll delve into the essential points to consider when it comes to screw maintenance, emphasizing the importance of quality and specialization.We have every reason to believe. non-standard fasteners price It will become the mainstream of the industry and will gradually affect more and more people. https://jieruifasteners.com/

  

  First and foremost, understanding the type of screws you are dealing with is paramount. Special screws, designed for specific applications, often have unique maintenance requirements compared to standard screws. Recognizing these differences can help prevent misuse and potential damage. When sourcing screws from reputable screw manufacturers, ensure you obtain detailed maintenance guidelines to extend the lifespan of your components.

 

  

  One of the critical aspects of screw maintenance is regular inspection. Screws, especially those used in high-stress environments, can experience wear and tear over time. Regular inspections help identify signs of corrosion, wear, or damage early, allowing for timely intervention. This practice is particularly important for screws supplied by Jierui screw factories, known for their high-quality, precision-engineered screws. Regular checks can help maintain the integrity of these specialized components.

  

  Lubrication is another essential maintenance step. Proper lubrication reduces friction and wear, ensuring that screws operate smoothly and efficiently. It is crucial to use the appropriate type of lubricant for the specific screws and their applications. Over-lubrication or using the wrong type of lubricant can lead to issues such as dirt accumulation or corrosion, particularly in screws exposed to harsh environments. Consulting with screw factories or manufacturers can provide insights into the best lubrication practices for their products.

  

  Cleaning screws regularly is vital to their maintenance. Dirt, debris, and other contaminants can affect the performance and longevity of screws. Using suitable cleaning agents and techniques ensures that the screws remain free from substances that could cause corrosion or mechanical failure. For special screws with intricate designs, it may be necessary to use specific cleaning tools to reach all the crevices and maintain optimal functionality.

  

  Proper storage of screws is often overlooked but plays a significant role in their maintenance. Storing screws in a dry, controlled environment prevents exposure to moisture, which can lead to rust and corrosion. Screw manufacturers often provide guidelines on the ideal storage conditions for their products. Adhering to these recommendations is especially important for special screws with precise specifications, ensuring they remain in optimal condition until use.When dealing with screws from reputable screw factories like Jierui, it¨s essential to follow the manufacturer’s guidelines for installation and maintenance. Incorrect installation can lead to issues such as stripped threads or improper seating, compromising the screw¨s effectiveness and lifespan. Using the correct tools and techniques for installation ensures that the screws are properly fastened and secure.

  

The Process of Customizing Non-standard Nuts

  Non-standard nuts have always been popular with users in the market. Because there is no fixed standard, non-standard nuts are customized according to customer needs and sizes. So what is the process of customizing non-standard nuts?If we can practice these points, Non standard hardware factory Will be unique, become a leader in the industry, and keep moving forward. https://jieruifasteners.com/

  

  1. First of all, before customizing non-standard nuts, you should think about which product the non-standard nuts will be used on and what effect they will achieve on the product. Will they be injected into the product or will they serve as a connection between two products?

  

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  2. Secondly, the appearance of non-standard nuts and the specifications, sizes, and patterns of non-standard nuts should be designed according to the needs of the product. The material and surface treatment of non-standard nuts should be determined in combination with the product and its use environment. Materials such as copper, iron, stainless steel, alloy, etc. Surface treatment processes such as galvanizing iron nuts or degreasing stainless steel nuts.

  

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  3. The drawings of non-standard nuts are generally designed by the demander, and the specifications, sizes and requirements of each part of the non-standard screws are marked on the drawings. If there is no drawing. As long as the product for non-standard nuts is provided, or the requirements for non-standard nuts are provided, the manufacturer can also design non-standard screws according to the actual situation.

  

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  4. After the drawing is designed, proofs are made according to the size and specifications of the nut. If there are no problems with the sample production, mass production will be carried out according to the requirements of the nut.

What Is a Swimming Pool Air Source Heat Pump

  The swimming pool heat pump is an air source heat pump designed by the air energy manufacturer specifically for swimming pools. Its working principle is the same as that of ordinary air source heat pumps. The difference between the two is:In combination with these conditions, heat pumps for sale It can still let us see good development and bring fresh vitality to the whole market. http://mangoenergyheatpump.com

  Ordinary air source heat pumps are mainly used for domestic hot water heating, while swimming pool air source heat pumps are dedicated to constant temperature heating of swimming pools. The heat exchanger is made of special pure titanium tubes with good corrosion resistance. Because swimming pools need to be cleaned by adding chemicals, ordinary heat pumps will quickly corrode the heat exchanger. In the past, swimming pools liked to use coal/gas/oil, electric boilers and other equipment to provide hot water, but in recent years, with the country’s attention to environmental protection and other issues, coupled with the shortcomings of coal/gas/oil, electric boilers and other equipment themselves, such as unsafe, high pollution and high cost, more and more swimming pools and swimming pools have begun to choose new hot water equipment to provide hot water for swimming pools. Among them, swimming pool air source heat pumps have become the object of constant temperature pursuit of villa swimming pools, swimming pools, and fitness clubs.

  

  What are the advantages of swimming pool air source heat pumps?

  

  1. Safe, environmentally friendly and pollution-free. No coal or oil is consumed, so there is no need to worry about coal prices or fire or explosion safety issues. Moreover, there is no pollutant emission to the environment during use, no environmental pressure, and it meets national environmental protection requirements. There is no need to face annual inspections by boiler-related departments.

  

  2. It is more energy-efficient and saves more money. The heating efficiency of ordinary air-energy heat pumps is generally 400%, which is four times that of ordinary electric water heaters. However, because the swimming pool air-energy heat pump can control the temperature at only 28<C, which is lower than the outlet water temperature of ordinary air-energy heat pumps, the heating efficiency is as high as 520%, which is more energy-efficient.

  

  3. Accurate temperature control and more comfortable. The air-energy swimming pool constant temperature system has a wider temperature operation range (ambient temperature range -25-43<C, water temperature control range 20-55<C), and can automatically adjust the flow rate according to ambient temperature, water temperature and other data to ensure stable and efficient operation of the unit. And it is not affected by natural climate such as wind, light, rain, and snow, and can achieve constant temperature of the swimming pool throughout the year.

Custom Silicone Parts The Precision and Quality of Longxiang

  When it comes to manufacturing custom silicone parts, precision and quality are paramount. Longxiang, a leading custom silicone part supplier, excels in delivering high-precision silicone parts tailored to meet diverse industry needs. In this blog post, we’ll explore the importance of custom silicone parts, the benefits of high-precision manufacturing, and why Longxiang stands out as a top supplier.In today’s market background, customized silicone mould Still maintain a strong sales data, and constantly beat the competitors in front of us. https://lxsiliconeparts.com/

  

  The Importance of Custom Silicone Parts

  

  Custom silicone parts are essential in various industries, including automotive, medical, electronics, and consumer goods. Their versatility, durability, and resilience make them ideal for applications requiring flexibility, heat resistance, and biocompatibility. Customization allows these parts to be tailored to specific requirements, ensuring optimal performance and functionality.

  

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  Benefits of High-Precision Silicone Parts

  

  Accuracy: High-precision silicone parts ensure that components fit perfectly within their intended applications, reducing the risk of malfunction or failure.

  

  Consistency: Precision manufacturing guarantees that each part produced meets the same high standards, ensuring reliability across large production runs.

  

  Enhanced Performance: Precise silicone parts offer better performance in demanding environments, such as extreme temperatures or high-stress conditions.

  

  Cost Efficiency: While high-precision parts may have higher upfront costs, their durability and reliability can lead to long-term savings by reducing the need for frequent replacements or repairs.

  

  Longxiang: Your Trusted Custom Silicone Part Supplier

  

  Longxiang has established itself as a premier supplier of custom silicone parts, known for its commitment to quality and precision. Here¨s why Longxiang is the go-to choice for businesses seeking top-notch silicone components:

  

  Advanced Manufacturing Capabilities

  

  Longxiang utilizes state-of-the-art manufacturing technologies to produce high-precision silicone parts. Their advanced machinery and skilled workforce ensure that each part meets the exact specifications required by clients.

  

  Comprehensive Customization

  

  Longxiang offers extensive customization options, allowing clients to specify the exact dimensions, shapes, and properties needed for their silicone parts. This flexibility ensures that each component is perfectly suited to its intended application.

  

  Strict Quality Control

  

  Quality is a cornerstone of Longxiang’s manufacturing process. Rigorous quality control measures are in place at every stage of production to ensure that each silicone part meets the highest standards of precision and performance.

  

  Industry Expertise

  

  With years of experience in the silicone parts industry, Longxiang has the expertise to handle complex projects and deliver solutions that meet the unique needs of various industries. Their knowledge and experience ensure that clients receive the best possible products and services.

How Do Biodegradable Zipper Bags Help Reduce Plastic Pollution_

  As the world grapples with the escalating plastic pollution crisis, innovative packaging solutions are crucial for mitigating environmental impact. Among these solutions, biodegradable zipper bags, including compostable zipper bags and biodegradable ziplock bags, stand out as promising alternatives to conventional plastic bags. This article explores how these eco-friendly options contribute to reducing plastic pollution and their benefits for both the environment and consumers.Industry experts have said that, recycle trash bags It is very possible to develop and expand, which can be well seen from its previous data reports. https://biodegradable-gd.com

  

  1. The Environmental Challenge of Traditional Plastic Bags

  

  Traditional plastic bags are a significant contributor to environmental pollution. Made from polyethylene, they are durable and resistant to degradation, which, while advantageous for their intended use, means they persist in the environment for hundreds of years. These bags often end up in landfills, where they can take centuries to break down, releasing harmful chemicals into the soil and waterways. Additionally, they frequently contribute to marine pollution, harming wildlife that ingest or become entangled in plastic debris.

  

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  2. Biodegradable Zipper Bags: A Sustainable Alternative

  

  Biodegradable zipper bags are designed to address the issues associated with conventional plastic bags. Unlike traditional plastics, these bags are engineered to decompose more rapidly under certain conditions. They are made from materials that break down into natural components, such as cornstarch or other plant-based substances, which can be processed by microorganisms in composting environments.

  

  Key Features of Biodegradable Zipper Bags:

  

  Material Composition: Biodegradable zipper bags are typically made from polymers derived from renewable resources like cornstarch or sugarcane. These materials are designed to degrade more quickly than conventional plastics, reducing the long-term environmental impact.

  

  Decomposition Process: When exposed to the right conditions!such as moisture, heat, and microbial activity!biodegradable zip lock bags and compostable zipper bags begin to break down into organic matter. This process occurs much faster than the degradation of traditional plastics, minimizing their persistence in landfills and natural environments.

  

  3. Benefits of Biodegradable Zipper Bags

  

  Reduced Plastic Waste: By replacing conventional plastic bags with biodegradable alternatives, the volume of non-degradable plastic waste is significantly reduced. This shift helps decrease the amount of plastic that ends up in landfills and oceans, thereby mitigating the harmful effects of plastic pollution.

  

  Lower Environmental Impact: Biodegradable zipper bags decompose into non-toxic substances, unlike traditional plastics that can release harmful chemicals as they break down. This reduces the risk of soil and water contamination and helps maintain ecosystem health.

  

  Enhanced Composting: Compostable zipper bags can be processed in industrial composting facilities where they break down into nutrient-rich compost. This compost can then be used to enrich soil, supporting agricultural practices and closing the loop on waste.

  

  4. Practical Considerations

  

  While biodegradable zipper bags offer significant environmental advantages, there are practical considerations to keep in mind:

  

  Composting Facilities: Biodegradable and compostable bags require specific conditions to decompose properly. Industrial composting facilities provide the ideal environment for these bags to break down effectively. In areas lacking such facilities, the environmental benefits may be reduced.

  

  Consumer Awareness: For biodegradable zipper bags to have a meaningful impact, consumers need to be aware of proper disposal methods. Education on the correct disposal of these bags!whether through composting programs or specific waste management systems!is essential for maximizing their benefits.

  

  Cost and Availability: Biodegradable and compostable bags can be more expensive than traditional plastic bags, which may be a consideration for both consumers and businesses. However, the long-term environmental benefits often outweigh the initial cost.

  

  5. Future Outlook

  

  The use of biodegradable zipper bags represents a positive step toward reducing plastic pollution. As technology advances and production processes become more efficient, these bags are likely to become more affordable and widely available. Continued innovation and increased consumer adoption will play crucial roles in mitigating plastic pollution and promoting sustainable packaging solutions.

  

  Biodegradable zipper bags, including compostable zipper bags and biodegradable ziplock bags, offer a promising solution to the plastic pollution crisis. By breaking down more rapidly and reducing the long-term environmental impact of plastic waste, these bags contribute to cleaner ecosystems and a more sustainable future. As the market for eco-friendly packaging solutions expands, the adoption of biodegradable options will play a critical role in addressing one of the most pressing environmental challenges of our time.

What Are the Benefits of Cold Heading of Screws

  In the fastener forming process, cold heading (extrusion) technology is a main processing technology, which belongs to the category of metal pressure processing. In production, at room temperature, external force is applied to the metal to form the metal in a predetermined mold. This method is usually called cold heading. In fact, the forming of any fastener is not only achieved by cold heading. In the cold heading process, in addition to upsetting deformation, it is also accompanied by positive and negative extrusion, compound extrusion, punching, rolling and other deformation methods. Therefore, the name of cold heading in production is just a habitual name. To be more precise, it should be called cold heading (extrusion).As can be seen from the new data, non-standard fasteners price The market influence is also growing, and the product share is also relatively increasing, which has great potential in the future. https://jieruifasteners.com/

  

  

  Cold heading (extrusion) has many advantages, and it is suitable for mass production of fasteners. Its advantages can be summarized as follows:

  

  1. High steel utilization rate. Cold heading (extrusion) is a method with little or no cutting. For example, when processing hexagonal bolts and cylindrical socket screws of rods, the steel utilization rate is only 25% to 35% by cutting, while the utilization rate can be as high as 85% to 95% by cold heading (extrusion), which is only some process consumption of the head, tail and hexagonal head edge.

  

  High productivity. Compared with general cutting, the efficiency of cold heading (extrusion) is more than dozens of times higher.

  

  2. Good mechanical properties. The strength of parts processed by cold heading (extrusion) method is much better than that of cutting because the metal fibers are not cut.

  

  3. Suitable for automated production. Fasteners (including some special-shaped parts) suitable for cold heading (extrusion) method are basically symmetrical parts, suitable for production by high-speed automatic cold heading machine, and are also the main method of mass production.

  

  In short, the cold heading (extrusion) method for processing fasteners and special-shaped parts is a processing method with a relatively high comprehensive economic benefit. It is a processing method commonly used in the fastener industry. It is also an advanced processing method that is widely used and developed at home and abroad.

  

  At room temperature, the blank is placed in the mold of an automatic cold heading machine or a press, and pressure is applied to the mold. The relative movement of the upper and lower molds is used to deform the blank in the mold cavity, reduce the height, and increase the cross-section. This pressure processing method is called cold heading for automatic cold heading machines and cold pressing for presses. In actual production, the cold forming process of fasteners is often accompanied by extrusion during the cold heading process. Therefore, the cold heading process of fastener products alone is actually a composite processing method that has both cold heading and extrusion.

What Are the Methods to Prevent Loosening of Anti-loosening Nuts

  Anti-loosening nut is a nut, which is a part that is screwed together with a bolt or a screw for tightening. It is an original part required by all production and processing equipment. Anti-loosening non standard nut is a part that tightly connects mechanical equipment together. With the help of the inner thread, anti-loosening nuts and screws of the same specifications can be connected together. The following is a detailed introduction to several methods of preventing anti-loosening nuts from slipping.Besides, we can’t ignore. non-standard fasteners price It has injected new vitality into the development of the industry and has far-reaching significance for activating the market. https://jieruifasteners.com/

  

  1. Anti-loosening of equipment

  

  It is to use the locking nut stopper to directly limit the relative rotation of the locking nut pair. For example, the use of tooth pins, serial wires and stop washers. Because the locking nut stopper does not have a pre-tightening force, the anti-loosening stopper can only work when the locking nut is loose and returned to the stop position. Therefore, the locking nut method does not actually prevent loosening but prevents falling.

  

  2. Riveting and anti-loosening

  

  After tightening, use punching, welding, bonding and other methods to make the locking nut pair lose the performance of the kinematic pair and the connection becomes an irremovable connection. The disadvantage of this method is that the bolt rod can only be used once, and it is very difficult to disassemble, and the bolt pair needs to be damaged before it can be disassembled.

  

  3. Friction anti-loosening

  

  It is the most widely used anti-loosening method. This method forms a positive pressure between the locking nut pairs that does not change with the external force, so as to form a friction force that can prevent the relative rotation of the locking nut pairs. This positive pressure can be achieved by axially or simultaneously pressing the locking nut pairs in two directions. For example, elastic washers, double nuts, self-locking nuts and insert locking nuts are used.

  

  

  4. Structural anti-loosening

  

  It is to apply the locking nut pair’s own structure, that is, the Tang’s locking nut anti-loosening method.

  

  

  5. Punching edge anti-loosening

  

  After the nut is tightened, the thread is destroyed by punching the end of the thread; bonding anti-loosening generally uses anaerobic adhesive to apply to the thread screw surface. After tightening the anti-loosening nut, the adhesive can solidify by itself, and the actual anti-loosening effect is better. The disadvantage of this method is that the bolt rod can only be used once, and it is very difficult to disassemble, and the bolt pair needs to be destroyed before it can be disassembled.